Integrated Waste 3R TPS gasifier GS 50 was developed from biomass gasification furnace , which has long existed in London , since 2005 . With additional features ( pyrolysis reactor , a plasma torch , ionization smoke and tar settling ) gasification reactor operates in a way , that the gas production process that fuel ( self- burning ) in the reactor . Gasification differs from combustion directly or incineration ( incinerator ) . Thermochemical techniques ( high temperatures and lack of oxygen ) with a plasma torch burner , thermal processes occur without the need for fuel oil ( BBM ) .

In thermo- chemical reaction ( at high temperatures and little air ) destroy the gasification reactor ( conversion ) of different types of waste that are common in commercial areas TPS ( complex of houses , apartments , commercial complexes , industrial estates , shopping ) and TPS social and educational areas . Effectively destroy the type of dry inorganic waste ( scrap wood , trash B3 , patchwork fabric , diapers , food packaging , and plant dry biomass and other woods kind of dry waste ) . 50 GS gasifier gasification process , wiping out solid garbage into gas phase ( synthetic or syngas ) is hydrogen ( H2 ) and carbon monoxide ( CO ) . Connect with thermal chamber ( combustion chamber ) through pipes coated kastabel , syn gas will be burned to give heat energy ( heat ) to the airtight reactor ( pyrolysis ) . From the results of high heat gasifier , pyrolysis reactor destroy ( conversion ) miscellaneous plastic ( PE , PET , styrofoam , and the like ) , which after the condensate is passed into the liquid phase in the form of fuel oil ( fuel oil ) .

The existence of Gasifier GS 50 , in a package of technology waste treatment facility ( TPS 3R ) Integrated , provide efficiency and complete each other ( complementary ) with biological engineering equipment ( process decomposition into compost ( aerobic ) and digester biogas ( anaerobic ) . Though gasification can convert ( destroy ) all kinds of garbage , organics processing ( liquid leachate , plant leaves , leftover food ) separately in the composter and digesters , in addition to saving cycle of nutrient content ( nutrition ) , also improves thermal efficiency . inevitability of material entering the reactor water level gasifier increase productivity syn gas and energy recovery ( heat ) , further increasing the capacity of raw materials stuffing ( BBI ) gasifier .

SPECIFICATIONS and TECHNOLOGY PACKAGE CONFIGURATION

Gasifier reactor GS 50 is made of metal plate PLT esser 7 mm dimension ( length = 1.53 m , width = 75 cm , height = 1.4 m ) , the thickness of the refractory bricks ( castable / refractory brick) min 7 cm , durability receive load high temperature gasifier equipped 1500o C. C. Gasifier include biogas burners ( 304 series has a flame temperature up to 500o Celcius) , having a blower electric motor ( 3 HP , 1 Phase ) , cyclone ( Cyclon ) coarse dust separator , settling tar and filter filters fine dust and fumes ( electrostatic Precipitator ( ESP ) . capacity gasifier reactor conversion at 50 GS 50 kg of waste / hour equivalent of 1.2 tons of waste / day , or the equivalent of 3-5 m3 / day . Acquisition annihilation results caloric content of the composition depends on the type of raw material stuffing ( garbage or biomass ) . Generally speaking , each kg of waste and biomass dry ( maximum moisture content of 80 % ) was obtained in 2000 Kal k or k Calories from 2.4 million tons of waste each gasification capacity of 1.2 GS 50 . Acquisition of residue ( ash , charcoal or slag crust ) of 1-4 % , or 50 kg of weight per 1.2 tons of raw materials stuffing ( BBI ) . Ash gasifier output is either used materials for the construction of brick and cement mix .

In the other room gasifier ( combustion chamber ) mounted a pyrolysis reactor airtight cylinder ( diameter 20 cm , height = 100 cm ) made

of plate fitted hole feeder ( hopper ) continuous plastic ore and cooling ( condensate ) in the form of 1 -inch steel pipe , length of 2 m . Pyrolysis system has a capacity of conversion ( convert capacity) 25 kg plastic pellets per hour or 600 kg of plastic pellets , equivalent to processing plastic waste ( before enumeration ) 1 ton / day to 540 liters of oil / day .

Gasifier technology Completeness in SMT 3R Integrated Waste GS 50 is the capacity composter if 0.5 tons / day of organic waste in the form of HR 500 Compost Production Installation and fermentation capacity of 0.15 tonnes of organic waste / day in Biomass Power Plant Installation Mini 30 616 . Provision digester for processing of organic matter ( water leachate , leaf and plant litter ) , in addition to works to increase the thermal efficiency of the gasifier , also produces biogas ( CH4 ) as fuel to run the generator ( fuel biogas ) . Genset PLTBM intended for the fulfillment of the electric power goes lighter plasma torch and blower gasifier and lighting 3R Integrated TPS area .

HOW TO WORK

In the presence of Gasifier Waste dump site in the GS 50 or Depo waste dump site at a capacity of 7.5 m3 equivalent weight of 2.85 tons of waste / day , sufficient to destroy a conversion of garbage in TPS . Of wagon or a motor tricycle , disassembled trash ( unloading ) then done taking the type of organic ( or easily degradable rot ) and plastic ( PE , PET ) . Types of organic chopped 1 unit MP 500 Organic Counting Machines ( biogas ) subsequently fed to the Installation Compost and 1 unit of BD 3, 000 biogas digester L. Meanwhile , the type of plastic ( PE , PET ) chopped and washed in 1 unit Counting Machines Plastic MPLP 200 fed into the reactor stainelss pyrolysis chamber located above the gasifier reactor GS 50 . different garbage type ( unrecyle ) residual plastic sorting and organic fed into the gasifier reactor GS 50 for gas and heat generation process ( gasification ) .

Gasifier technology SMT Package 3R Integrated Waste GS 50 -capable improves the usability of garbage or generate low-value biomass solids ( such as coal or slag crust ) , liquids ( oil plastic pyrolysis condensation process ) , biogas ( digester produced ) , compost ( output Hand Rotary Kiln ) as well , syngas permanent gases ( H2 , CO ) gasification process results . Obtaining fuel ( fuel oil , biogas and syngas CH4 applied to generate thermal heat energy ( gasification and pyrolysis reactors ) make 3R Integrated TPS does not require fuel or electricity grid or energy independent .

Biogas technology Presence packet - Compost - Pyrolysis - Gasification ( Biophos_koGas ) based CDM ( Clean Development Mechanism ) through the application of the 3R ( Reduce - Reuse - Recycle ) will mewujudkankan MSW management systems achieve cleaner production ( zero wate ) , producing almost no emissions and without leaving a residue to be disposed of to landfill . Making a series of outlet pipe emissions from the gasifier as a closed circuit ( close circuit ) , then condensed in a way not to be missed as well as used as a heater ( calorie fire ) digester , the outlet end of the pipe is injected into the mud ( slurry ) biogas . Syn gas injection into the sludge will increase the quality of biogas fermentation into organic insecticides increased H2S , ammonia and particulate matter ( * )